Location: Precision Rolling AGC Hydraulic Station;
Processing oil: 46 # anti-wear hydraulic oil;Approximately 3000L
The on-site trial situation is as follows (as shown in the diagram):
1. On site purification situation:
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Precision rolling AGC hydraulic station | Purification oil tank (with proportional valve and servo valve system) |
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12 levels before filtration, with a moisture content of 0.05% | First cleaning of the bucket (obvious small particle impurities on the inner wall) |
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Second cleaning of the bucket (obvious small particle impurities on the inner wall) | Third cleaning of the bucket (significant reduction in small particle impurities on the inner wall) |
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The next bucket cleaning (there are hardly any small particles on the inner wall) | Compare samples taken after a certain period of time |
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The hydraulic personnel in charge of the factory take samples and send them for inspection of the oil products | The oil testing results issued by the internal factory show traces of water content, with a cleanliness level of 5 |
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Summary:
1. The filtration time of the precision rolling AGC hydraulic station is 78 hours (8 hours per day);
2. The sampling test level before filtration is 12 levels, and the second test is 9 levels after filtration; After the third test and filtration, the level was 6 times; The filter level after the last test is level 5; It has met the enterprise's oil standards and meets the requirements of the trial agreement.
3. The water content decreased from 0.05% to "trace" before filtration (the test result records that the trace is basically zero water content), meeting the enterprise's oil standard;
4. The oil is in a turbid state before filtration, and there are many impurities in the oil (as shown in the above figure). The analysis of the cleaning bucket is basically iron filings and dust particles. After filtration, impurities and water become less and less, and the oil gradually becomes transparent (see the change chart of oil filtration process);
In addition, using devices can solve the following problems for enterprises:
1. It can completely solve the problem of enterprises'Waste oilSubsequent processing has been resolvedHydraulic station in steel rolling workshopThe problem of water ingress saves the cost of replacing with new oil for dilution; Solved the problem of small particles and impurities in the fuel tank, which are difficult to directly discharge outside the tank. Solved the problem of high power and easy damage to oil purification by vacuum heating method.
2. The rapid resolution of the huge risk of production shutdown caused by a large amount of water ingress into the fuel tank, the removal of small iron filings and impurities, and to a certain extent, the reduction of wear and tear in the operation contact of various hydraulic equipment. Indirectly prolonging the service life of the equipment.
3This device has the ability to process oil products online and offline, adopts a new disc type separation device, automatically and continuously drains water, and has multiple protection functions. Can handle various oil grades and viscosities. Not requiring filter cartridges and not requiring vacuum heating greatly reduces the cost of purchasing filter cartridges for businesses and extends the lifespan of oil products.
4. By using physical principles to solve oil problems for enterprises, in addition to reducing the cost of filter cartridges and oil, waste oil can also be treated to achieveEnergy conservation and environmental protectionThe effect of.
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Email: MFR_2019@163.com
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Address: Building 16, Lithium Battery New Energy Industrial Park, Industrial Avenue, Binjiang Town, Yuanzhou District, Yichun City, Jiangxi Province
E-mail:MFR_2019@163.com
Address:Building 16, Lithium Battery New Energy Industrial Park, Industrial Avenue, Binjiang Town, Yuanzhou District, Yichun City, Jiangxi Province